Inconel 800 Plate is revolutionizing the industry with its high strength, exceptional resistance to oxidation, corrosion, and carburization in extreme temperature exposure. This versatile and durable material is quickly becoming a go-to choice for engineers and manufacturers worldwide. But with an ever-growing range of products and specifications, how can you be sure you’re selecting the best option for your needs?
In this comprehensive guide, we’ll dive into the world of Inconel 800 Plate, exploring top-tier nickel alloy products and their unique features. From high-temperature applications to superior welding characteristics, discover the perfect solution for your project requirements.
Introduction to Inconel 800 Plate Varieties
Inconel 800 Plate, or Incoloy 800 Plate, is a powerful alloy composed of nickel, iron, chromium, copper, silicon, and molybdenum. UNS N08800 is commonly referred to as Incoloy 800, Alloy 800 or 1.4876. It is a popular material grade used within the industry. Available in various finishes, such as 2D, 2B, 4Pol, BA, and Mirror Finish, Inconel 800 Plate offers a versatile range of forms, including Coils, Foils, Rolls, Plain Sheet, Shim Sheet, Perforated Sheet, Chequered Plate, Strip, Flats, Blank (Circle), and Ring (Flange). The alloy incoloy 800 nickel plate is a reliable option for various applications.
Inconel 800 Plate is widely utilized in various industries, including:
- Thermal power plants
- Chemical industries
- Boilers
- Heat exchangers
- Nuclear fuel
It is often heat-treated to achieve desired properties. Incoloy 800 Strip, which is part of the Incoloy 800, incoloy 800H, and incoloy 800ht series, boasts remarkable resistance to corrosive media and can tolerate temperatures up to 1100 degrees F. The incoloy 800 800h 800ht materials are known for their exceptional performance in high-temperature environments.
We will delve into the top Inconel 800 Plate varieties, examining their unique features and benefits.
Incoloy 800 Sheets: Best for High-Temperature Applications
Price: $100
Specifications:
- Material: Incoloy 800 Size Range: 1000 mm x 2000 mm, 1220 mm x 2440 mm, 1500 mm x 3000 mm, 2000 mm x 2000 mm, 2000 mm x 4000 mm.
Pros:
- Excellent strength retention in high-temperature environments
- Good creep and rupture strength
Cons:
- More expensive than some alternatives
Incoloy 800 Sheets are designed to excel in high-temperature applications, providing excellent strength and resistance to harsh environments. Commonly used in:
- furnace equipment parts
- muffles
- radiant tubes
- heat-treat trays
- cracker tubes
These sheets can be produced as hot rolled plates. Inconel 800 Sheet exhibits enhanced mechanical properties at room temperature and during brief exposure to elevated temperatures. In comparison, Inconel Alloy 800H displays superior mechanical properties during brief exposure to high temperatures, with both 800 hot rolled plate and 800HT possessing excellent creep and rupture toughness during prolonged high-temperature exposure.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
ASTM B409: Ideal for Resistance to Creep and Rupture
Price: $75
Specifications:
- Material: Nickel-Iron-Chromium Alloy Plate, Sheet, and Strip
- Standard: ASTM B409
Pros:
- Excellent resistance to creep and rupture at high temperatures
- Suitable for a variety of cutting methods, including plasma cutting
Cons:
- Limited to specific nickel and chromium alloys
The ASTM B409 standard covers Nickel-Iron-Chromium Alloy Plate, Sheet, and Strip, making it ideal for service temperatures requiring resistance to creep and rupture. The standard provides essential information on dimensions, mechanical properties, and chemical composition of the alloy products. Incoloy 800, also known as ASTM B409 UNS N08800, is typically employed in service temperatures up to and including 1100°F (593°C). Other alloys in the same standard, such as UNS N08120, UNS N08810, UNS N08811, and UNS N08890, are generally utilized in service temperatures above 1100°F (593°C) where increased resistance to higher temperatures is needed.
Rating:
- Price: 4/5
- Design: 4/5
- Performance: 5/5
- Overall: 4.5/5
Incoloy 800 Coils: Excellent Strength and Corrosion Resistance
Price: $150
Specifications:
- Material: Incoloy 800
- Diameter: Various sizes available
Pros:
- High strength and corrosion resistance
- Suitable for use in harsh environments and high-temperature applications
Cons:
- Can be more expensive than other alternatives
Incoloy 800 Coils offer excellent strength and corrosion resistance, making them suitable for use in harsh environments and high-temperature applications. These coils are commonly used in chemical plants, refineries, and power generation facilities, and are suitable for use in process piping and heat exchangers. Incoloy 800 Coils can be processed using various cutting methods, such as laser cutting. The coils exhibit corrosion resistance at ambient temperatures and can be produced as a cold rolled sheet of material.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
Incoloy 800 Plates: Versatile and Durable
Price: $200
Specifications:
- Material: Incoloy 800 Size Range: 1000 mm x 2000 mm, 1220 mm x 2440 mm, 1500 mm x 3000 mm, 2000 mm x 2000 mm, 2000 mm x 4000 mm.
Pros:
- Versatile and durable material
- High strength and resistance to oxidation and corrosive environments
Cons:
- Can be more expensive than other alternatives
Incoloy 800 Plates are versatile and durable, providing high strength and resistance to oxidation and corrosive environments. These plates are widely employed in various high-temperature applications. For instance, they are used in furnace components, heat exchangers, and chemical processing equipment. The aluminum, carbon, and titanium content of Alloy incoloy 800 plate contribute to its elevated creep-rupture strength. Incoloy 800 Plates are also widely used in the petrochemical, marine, food processing, and oil & gas industries due to their excellent properties.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
AMS 5877: Superior Welding Characteristics
Price: $300
Specifications:
- Material: Haynes 556 Alloy
- Forms: Bars, Forgings, Rings
Pros:
- Excellent welding characteristics
- All-weld-metal strength and corrosion resistance
Cons:
- May be more expensive than other welding options
AMS 5877 is a high-temperature alloy with excellent welding characteristics, all-weld-metal strength, and corrosion resistance, making it ideal for dissimilar metal welding. This alloy is often referred to as a ‘universal’ filler metal for high-temperature dissimilar metal welding, and it can be used for various combinations of base metals, including:
- Ni-base to Fe-base
- Fe-base to Fe-base
- Co-base to Fe-base
- Stainless Steel to C-steel
- and more
AMS 5877 is available in different forms, including bars, forgings, and rings, providing a versatile solution for high-performance welding applications.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
ASTM B407 Nickel 800 Sheets: High Pressure Resistance
Price: $250
Specifications:
- Material: Nickel 800
- Standard: ASTM B407
Pros:
- High pressure resistance
- Suitable for high-temperature and corrosive environments
Cons:
- Limited to specific nickel alloy materials
ASTM B407 Nickel 800 Sheets offer high pressure resistance and are suitable for various applications involving exposure to high temperatures and corrosive environments. With excellent corrosion resistance to many acidic environments and general corrosion resistance to aqueous media, these sheets are ideal for applications requiring high temperature and pressure resistance. ASTM B407 Nickel 800 Sheets are widely employed in heat exchangers, process piping, carburizing fixtures and retorts, heating element sheathing, nuclear steam applications, power generation, heat-treatment furnaces, hydrocarbon processing plants, chemical and petrochemical processing, baskets, trays, and fixtures for heat-treating equipment, and for general corrosion resistance in aqueous media and resistance to stress corrosion cracking.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
UNS N08800 Coil: Optimal for High-Temperature Environments
Price: $150
Specifications:
- Material: UNS N08800
- Size Range: 1000mm to 2500mm
Pros:
- Excellent resistance to oxidation and carburization
- Optimal for high-temperature environments
Cons:
- Can be more expensive than other alternatives
UNS N08800 Incoloy 800, also known as Incoloy 800, is optimal for high-temperature environments, providing excellent resistance to oxidation and carburization. The chemical composition of UNS N08800 Coil includes:
- 30.00-35.00% Nickel
- 19.00-23.00% Chromium
- 39.50 min Iron
- 0.10 max Carbon
- 1.50 max Manganese
This plastic coated coil is available in a thickness range of 1000mm to 2500mm and offers corrosion resistance at ambient temperatures, making it suitable for various high-temperature applications.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
AMS 5766 Nickel 800 Plates: High Strength and Excellent Resistance
Price: $200
Specifications:
- Material: AMS 5766 Nickel 800 Plates
- Size Range: Various sizes available
- Finish: Pickled plate
Pros:
- High strength and excellent resistance to oxidation and corrosion
- Ideal for applications requiring high temperature and pressure resistance
Cons:
- Can be more expensive than other alternatives
AMS 5766 Nickel 800 Plates offer high strength and excellent resistance to oxidation and corrosion, making them ideal for applications requiring high temperature and pressure resistance. These plates are commonly used in industries such as oil and gas, which necessitate these properties. With a chemical composition of 0.05% carbon, 25% nickel, 2.25% molybdenum, 1.5% chromium, 0.03% sulfur, 0.75% silicon, 0.5% manganese, and 0.02% iron, these plates provide exceptional AWM strength and corrosion resistance properties. AMS 5766 Nickel 800 Plates are available in various sizes and can be customized to meet specific requirements.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
ASTM B163 Nickel 800 Sheets: Best for Corrosive Environments
Price: $175
Specifications:
- Material: ASTM B163 Nickel 800 Sheets
- Size Range: Various sizes available
Pros:
- Best for corrosive environments
- High strength and resistance to oxidation and carburization
Cons:
- Limited to specific nickel alloys
ASTM B163 Nickel 800 Sheets are best suited for corrosive environments, offering high strength and resistance to oxidation and carburization. These sheets are particularly useful in applications where high temperature and pressure resistance are required, such as:
- Heat exchangers
- Process piping
- Carburizing fixtures and retorts
- Heating element sheathing
- Nuclear steam applications
- Power generation
- Heat-treatment furnaces
- Hydrocarbon processing plants
- Chemical and petrochemical processing
The nickel content in ASTM B163 Nickel 800 Sheets plays an essential role in its corrosion resistance, providing excellent resistance to oxidation, carburization, and chloride-ion stress corrosion cracking.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
Incoloy 800 Shim Sheet: Customizable and Versatile
Price: $125
Specifications:
- Material: Incoloy 800 Size Range: 1000 mm x 2000 mm, 1220 mm x 2440 mm, 1500 mm x 3000 mm, 2000 mm x 2000 mm, 2000 mm x 4000 mm.
Pros:
- Customizable and versatile material
- Excellent strength and resistance to harsh environments and extreme temperatures
Cons:
- Can be more expensive than other alternatives
Incoloy 800 Shim Sheet is customizable and versatile, providing excellent strength and resistance to harsh environments and extreme temperatures. This shim sheet is available in various sizes, including:
- 1000 mm x 2000 mm
- 1220 mm x 2440 mm
- 1500 mm x 3000 mm
- 2000 mm x 2000 mm
- 2000 mm x 4000 mm
The customization options available for Incoloy 800 Shim Sheet include desired chemical composition, geometries, and dimensions. With its exceptional properties, Incoloy 800 Shim Sheet is an ideal choice for a wide range of industries and applications.
Rating:
- Price: 4/5
- Design: 4.5/5
- Performance: 5/5
- Overall: 4.5/5
Choosing the Right Inconel 800 Plate: A Comprehensive Buyer’s Guide
Selecting the right Inconel 800 Plate for your specific needs can be a daunting task, but with the right guidance and knowledge, you can make an informed decision. Choosing an Inconel 800 Plate requires careful consideration of factors such as the required size, shape, and quantity of fasteners, the operating conditions, which include temperature and pressure, and supplier’s plate quality.
Your intended application requirements will greatly impact your Inconel 800 Plate selection. Various factors including temperature range, mechanical strength, and corrosion resistance significantly influence the selection process. Comparing the different products mentioned in this guide, including:
- Incoloy 800 Sheets, ASTM B409
- Incoloy 800 Coils, AMS 5877
- ASTM B407 Nickel 800 Sheets
- UNS N08800 Coil, AMS 5766
- Nickel 800 Plates, and ASTM B163 Nickel 800 Sheets
When choosing a product, it is crucial to identify the option that best suits your needs, especially when it comes to spring hard materials.
Consider customization options and other influencing factors when selecting the product that best fits your needs. For example, Incoloy 800 Shim Sheet offers a range of customization options, including desired chemical composition, geometries, and dimensions. In contrast, AMS 5877 provides superior welding characteristics, all-weld-metal strength, and corrosion resistance, making it ideal for dissimilar metal welding.
A careful evaluation of the factors mentioned above and comparison of the different products in this guide will enable you to confidently select the appropriate Inconel 800 Plate for your specific needs. Thorough understanding of the benefits and characteristics of each product equips you well to make an informed decision that aligns with your requirements and budget.
Summary
In conclusion, Inconel 800 Plate alloy is a versatile and durable material that offers exceptional strength and resistance to oxidation, corrosion, and carburization in extreme temperature exposure. With a range of top-tier nickel alloy products available, each with its unique features and benefits, it’s essential to carefully evaluate your specific needs to select the perfect solution. From high-temperature applications to superior welding characteristics, this comprehensive guide has provided valuable insights into the world of Inconel 800 Plate, empowering you to make an informed decision that best aligns with your project requirements.
Frequently Asked Questions
What is the difference between Inconel 800 and 825?
Inconel 800 offers resistance to aqueous corrosion, reducing and oxidizing acids, and stress-corrosion cracking. In comparison, Inconel 825 has enhanced resistance to sulfuric and phosphoric acids and localized attacks like pitting and crevice corrosion.
What is the composition of Inconel 800?
Inconel 800 is an alloy composed primarily of nickel and chromium, with additional components such as carbon, aluminum, titanium, manganese, silicon, copper, sulfur, and iron. Its composition contains 30-35% nickel and 19-23% chromium.
What is n08800 material?
INCOLOY nickel alloy 800, is a nickel-iron-chromium alloy that is resistant to carburization and oxidation at high temperatures. It boasts excellent strength and resistance to oxidizing, reducing and aqueous environments, making it a great choice for many applications.
What are the applications of Inconel 800?
Inconel 800 is commonly used in furnace components, steam/hydrocarbon reforming components, petrochemical furnace cracker tubes, electrical heating elements, heat exchangers, power generation, pressure vessels, and hydrocarbon plants.
What is the difference between Incoloy 800 Sheets and Incoloy 800 Plates?
Incoloy 800 Sheets are thinner and used for high-temperature applications, while Incoloy 800 Plates offer increased thickness and durability for a variety of applications.
